Customization process of CNC machine parts

CNC Custom Parts Machining Process

CNC custom parts machining is a step-by-step process from requirement confirmation to finished product delivery.


1. Requirement Confirmation (Most Critical Step)

This step determines the success of the entire project.

Information typically provided by the customer:

  • Technical drawings (2D / 3D formats such as PDF, STEP, IGES)

  • Material requirements (aluminum, stainless steel, carbon steel, copper, plastics, etc.)

  • Quantity (prototype, small batch, or mass production)

  • Tolerance requirements (e.g. ±0.01 mm)

  • Surface treatment requirements (anodizing, electroplating, sandblasting, etc.)

  • Application or usage environment (helps optimize the machining process)

If complete drawings are not available, many manufacturers can also offer:

  • Machining based on samples

  • Design optimization and manufacturability suggestions (DFM)


2. Process Evaluation and Quotation

Engineers will carry out the following evaluations:

  • Analyze part structure (deep cavities, thin walls, undercuts, etc.)

  • Determine machining methods:

    • CNC turning

    • CNC milling (3-axis / 4-axis / 5-axis)

    • Turn-mill combination

  • Evaluate machining difficulty and potential risks

  • Estimate machining time and provide quotation and lead time

At this stage, decisions are made regarding:

  • Machine tool selection

  • Number of machining operations

  • Cost optimization possibilities


3. Programming and Tooling Preparation

This is the preparation stage before actual machining.

  • CAM programming (e.g. UG/NX, Mastercam, PowerMill)

  • Cutting tool selection (end mills, ball mills, drills, reamers, etc.)

  • Fixture and jig design to ensure positioning accuracy

  • First-article machining plan confirmation


4. CNC Machining (Core Stage)

The typical machining process includes:

  1. Rough Machining

    • Rapid material removal

    • Leave allowance for finishing

  2. Semi-Finish Machining

    • Improve dimensional accuracy

    • Reduce deformation

  3. Finish Machining

    • Achieve final dimensions and surface quality

  4. Secondary Operations (if required)

    • Tapping, chamfering, drilling, slot milling

 Experienced machinists will adjust in real time:

  • Spindle speed and feed rate

  • Tool compensation

  • Cooling methods


5. Surface Treatment (As Required)

Common surface treatments include:

  • Anodizing (natural, black, or colored)

  • Sandblasting + anodizing

  • Electroplating (nickel plating, chrome plating)

  • Black oxide

  • Polishing or brushing

  • Heat treatment (quenching, tempering)

 Dimensional changes before and after surface treatment must be considered in advance.


6. Quality Inspection

This step determines whether the parts can be delivered.

Common inspection tools:

  • Vernier calipers / micrometers

  • Height gauges

  • Coordinate Measuring Machines (CMM)

  • Thread gauges / go–no-go gauges

Inspection items:

  • Dimensional tolerances

  • Geometric tolerances

  • Appearance quality

  • Assembly compatibility


7. Packaging and Delivery

  • Protective packaging against scratches, rust, and impact

  • Part number and batch identification

  • Shipment according to customer requirements


Simplified Process Overview

Requirement Confirmation → Process Evaluation & Quotation → Programming & Material Preparation → CNC Machining → Surface Treatment → Quality Inspection → Packaging & Delivery

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